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Low-Drag Rocket Design
May 1968 American Aircraft Modeler

May 1968 American Aircraft Modeler

May 1968 American Modeler - Airplanes and Rockets Table of Contents

Some things never grow old. These pages from vintage modeling magazines like American Aircraft Modeler, American Modeler, Air Trails, Flying Aces, Flying Models, Model Airplane News, & Young Men captured the era. I will be glad to scan articles for you. All copyrights are hereby acknowledged.

G. Harry Stine was (and in some places still is) a household word (ok, a letter and two words) amongst people who engage in model rocketry. As a degreed physicist, he spent his professional years working in both civilian and government aerospace projects. In his spare time, Mr. Stine contributed mightily to the science, industry, and sport of model rocketry. His monthly columns in American Aircraft Modeler were read and appreciated by enthusiasts hungry for a regular helping of the technical side of the craft, served in layman's terms. A typical article written by him reports on some happenings in the trade show and contest realms, while including a lesson in model rocket design and flight.

Countdown: Low-Drag Design

Low-Drag Rocket Design, May 1968 American Aircraft Modeler - Airplanes and RocketsCenturi Engineering displayed a variety of designs at the recent California MATS. Left to right: Defender, T-Bird, Micro-Probe, Astrobee-350 semi-scale, Chuter-2, Arcon, Recruiter, Bat-Rock, Jaguar, Honest John, Javelin, IRIS and Snipe Hunter.

Defined are two major design areas that affect aerodynamic drag as: shape and finish. Author asks the questions and supplies the answers too!

G. Harry Stine

Three major forces act upon a model rocket in flight: motor thrust, gravity and aerodynamic drag. You can select motor thrust force to some extent by choosing the proper model rocket motor; motor thrust acts on a model for only a short period of time during the flight. You can't do anything about gravity ... yet. It's there, always acting to retard the vertical flight.

But there is something that you, a model rocket builder, can do to reduce the forces of aerodynamic drag. Drag forces can be quite high, as you can attest if you've had a well-glued fin come off in flight!

Morlin-I PAyloader Rocket - Airplanes and RocketsTo give some idea of the magnitude of these drag forces, I've calculated the theoretical performance of a hypothetical model rocket, the Paradygm-I, with zero drag and with two different drag coefficients. Performance values are shown in the table. The flight-with-drag calculations were made from the Malewicki Report (Estes TR-10). Paradygm-I is a reasonably typical model rocket, and the two drag coefficients, 0.6 and 0.8, are typical of those which actually exist in the models that we fly. For a basic discussion of drag coefficient, refer to "Handbook of Model Rocketry." The two coefficients, 0.6 and 0.8, can be the difference between a well-made, well-designed model rocket and a model that is just slapped together with no attention to drag reduction.

The figures speak for themselves. The differences between burnout velocities is significant, whereas the wide variation in total altitude is striking. The best streamlining permits a maximum altitude that is only some 30% of the zero-drag potential altitude, while the higher-drag example is about 26% of the zero-drag.

Don't knock the 4% difference between the two drag examples; it often wins contests! There is 125 ft. of difference in peak altitude, about 12%!

It should be obvious from this hypo­thetical example that you can achieve significantly better performance if a mod­el has lower aerodynamic drag.

Paradygm-I Rocket Performance Table - Airplanes and RocketsI ran out an extension of the Paradygm-I example to investigate effects of small changes of weight due to more paint or getting a better finish. Strangely enough, a model of the Paradygm-I is less sensitive to weight changes than it is to an improved drag coefficient! Another 0.1 to 0.2 oz. of model weight affects the final altitude a lot less than a change in drag due to better streamlining and finish! Check this for yourself. The small amount of extra weight added by a better finish or improved aerodynamic shape pays off handsomely in performance.

Later, when I can get proper charts and graphs drawn up, we'll discuss the "why" of improved aerodynamic drag. Our discussion now will be confined to the "how" of reducing aerodynamic drag. Some of the "why" can be found in the "Handbook" for those of you who are impatient.

There are two major areas of design and construction that affect aerodynamic drag: 1) shape,2) surface finish. To illustrate, I've designed the Morlin-I. Drawings and dimensions appear here. This is a competition payload model. It could have been a simple altitude competition model, too (it still can be if you eliminate the payload section, hollow balsa plug, etc. and make the body tube the same length as the sum of the payload shroud and original body tube length). Morlin-I would make a good model for the new NAR Quadrathon Competition that requires an entry be flown in Class 1 Altitude, PeeWee Payload, Streamer Spot Landing, and Class 1 Parachute Duration with no changes except in the recovery device. Yes, Morlin-I is based upon Talley Guill's Dubnica Payloader but is a considerable improvement over the Talley Bird - it's two design generations removed, as a matter of fact.

Nose Shape: There are two forms of aerodynamic drag affecting the nose of a subsonic model rocket in flight: pressure drag and friction drag.

Nose shapes having the lowest pressure drag are, in order of increasing pressure drag coefficient: ellipsoidal, ogival, and hemispherical - with very little difference between the last two.

Friction drag on the nose depends upon the total surface area (called "wetted area" in aerodynamic parlance) and the surface smoothness.

Cosmonaut Pavel Romanovich Popovich - Airplanes and Rockets

Cosmonaut Pavel Romanovich Popovich received a briefing from two Yugoslav Young Pioneers at the 18th Int. Astronautical Fed. Congress held September 1967 in Belgrade.  

The best compromise between pressure drag and friction drag coefficients of an ellipsoidal or ogival nose shape is a length-to-base-diameter ratio between 2 and 3. Morlin-I has a hollowed-balsa ellipsoidal nose with an 1/d ratio of 3. This gives a pressure drag coefficient so low that it's difficult to measure it. If the balsa surface is filled and a very smooth, high-gloss finish applied, the boundary layer will remain laminar over the nose at nearly all speeds, and the friction drag coefficient will be very low. Length-to-diameter Ratio: Friction drag depends upon surface roughness and upon total wetted area. If the boundary layer is kept laminar by careful construction and finish, the lowest total drag on the body of a model rocket is achieved with length-to-diameter ratios between 10 and 16, according to Professor Jerry Gregorek of Ohio State. The lid ratio of the Morlin-I is 14.45. Actually, the lowest possible 1/d ratio is best if the boundary layer is turbulent. And it probably is, starting at some point back from the tip of the nose and depending upon the model's speed. However, whether the boundary layer is laminar or not, some compromise must be made with stability. Here is where the high 1/d ratios payoff. A model with a high 1/d ratio requires less fin area for adequate static stability and can have a much higher dynamic stability. (Note: This whole area of the relationship between 1/d ratio, drag, and dynamic stability is one that is receiving considerable attention. It's mathematically messy, but some NAR Leader and Senior Members with access to computers are making progress.)

Low-Drag, High-Efficiency Subsonic Fin Design - Airplanes and Rockets

Figure 1 - Low-Drag, High-Efficiency Subsonic Fin Design

Fin Shape: Which is a better fin planform? Delta, rectangular, tapered-swept, clipped delta ... or does it really make any difference? I believe that it does.

When a model rocket flies at zero angle of attack, its fins with symmetrical airfoils produce no lift force. Therefore, the only fin associated drag is the interference generated at the junction of the fin root and the cylindrical body and the friction caused by the boundary layer of the airflow over the fin surfaces. Theoretically, the interference drag caused by the fin-body joint can be reduced by using a triform fin configuration instead of cruciform, and by fillets at the fin-body joint; this drag can never be eliminated, but it can be reduced. Because of the small fin chord, airflow over their surfaces is probably laminar at all model rocket flight speeds. A good finish is important to minimize friction drag.

However, no model rocket flies continually at zero angle of attack. Disturbances tend to swing it away from zero to some angle of attack. When this happens, a fin assumes an angle of attack to the airflow also and therefore begins to generate lift. This swings the model back to zero angle of attack so that it flies straight. So, a fin must be treated as a small wing with a symmetrical airfoil, and we must begin to take into consideration such wing factors as aspect ratio, slope of the lifting coeffi­cient as a function of angle of attack, induced drag (drag due to lift), stall, tip vortices, etc.

This introduces so many variables that a model rocket designer must resort to "trade-off's" or compromises. The trade-offs a designer makes become like a signature; you can nearly always spot his designs. As an example, check a couple of manufacturer's catalogs. One firm's models generally use a tapered-swept fin planform. Another is partial to clipped-deltas with no trailing edge sweep. Yet another will favor trapezoidal fins. Often, the fin planform is selected on the basis of aesthetics" (a model rocket must look like a rocket before it sells well as a kit). There is nothing wrong with the aesthetic approach; often it results in very high performance.

There is much to be said in favor of the airplane designer's truism: "If it looks right, it will fly right."

However, we've got a miniature wing hanging out there called a fin. Scientific principles that apply to wing design hold true for model rocket fins. Different wing planforms have different purposes. The same holds true for model rocket fins. A fin planform should be selected as a result of a trade-off analysis based on the end-use of the model rocket.

Let me add here that I have no criticism, implied or intended, relating to any designer or manufacturer or the models designed and sold. I am trying to let you in on some of my design philosophy, that's all.

I would use a tapered-swept planform on a model only if it were absolutely necessary to move the CP further aft, and if there were no other way to accomplish a CP shift than by sweepback. A sweptback planform - sweptback leading and trailing edges - is a transonic-supersonic planform. It has serious drawbacks when used on a sub-sonic model rocket. Induced drag due to sweepback is higher than with a non-swept planfonn. In addition, the tips of a sweptback planform stall before the root. If your model gets into some high angle of attack swings, the farthest aft portion of the fin - that you need the most - becomes ineffective first. Tips stall, the drag goes up and the lift decreases.

If you have a short, squatty altitude model likely to undergo wide excursions of angle of attack, or if you want your model to remain stable over wide angles of attack, or if you have a heavy model likely to get into high angle of attack regions because of inertia - the delta planform would be suggested. Lift curve slope on a delta planform is not very great, but it will perform out to 45° angle of attack or more before it stalls. There is much to recommend a delta planform for model rockets. It is an excellent compromise with good lifting qualities and good drag qualities as well, in addition to its ability to operate over a wide range of angle of attack without stalling, its structural stiffness, its abundant gluing area at the fin root and its freedom from warping or fluttering.

But if you want the lowest possible induced drag, the clipped delta with carefully-formed tips is the answer. I have carried out a great deal of research into several aerodynamics texts and looked at a lot of data from various wind tunnel studies. The result is the clipped-delta planform used on the Morlin-I. Design parameters of this clipped-delta are dependent upon the diameter of body tube used, and these are spelled out in Fig. 1. The 20° sweep of the quarter-chord line does not increase the induced drag appreciably because this varies as a cosine function or quite near to it. The taper ratio (ratio between the tip chord and root chord) is 0.5, which closely approximates the proper, spanwise, aerodynamic loading characteristics of the classical, low-drag elliptical planform (Spitfire style). If a well-streamlined symmetrical airfoil is used on the fin, pressure drag will be nearly zero, even for a fin thickness 10% of the chord. The tip shape as shown is very important. This shape is the major controlling factor over size and strength of the tip vortex, and this contributes mightily to induced drag. This fin planfonn should stall at about 10° to 20° angle of attack, but it has mighty powerful lift which acts as restoring force.

Having triggered what I hope will be some controversy on fin design, I invite you to comment.

Surface Finish: Surface finish is the most overlooked, neglected and misunderstood area of model rocketry. The science of aerodynamics plainly states that our models fly smack in the middle of the "transition range" of Reynolds Numbers. At low Reynolds Numbers (at low speeds or with small dimensioned models), the boundary layer is laminar. At higher Reynolds Numbers, it is usually turbulent. The friction drag coefficient for turbulent boundary layer cases is often twice or more that of the laminar boundary layer. It behooves a model rocket builder, wanting to reduce drag, to try to maintain a laminar boundary layer over his model. A laminar boundary layer can be "tripped" into a turbulent boundary layer by a projection into the boundary layer as thin as 0.0003". A sloppy nose-body joint can trip it easily, and the friction drag on your model is thereby doubled at least. A rough paint job can trip it. Undoubtedly, the launch lug trips the boundary layer on one side. This seems to indicate that a model rocket should have a glassy finish with no protuberances.

Eliminate the launch lug by using a tower launch. Use no decorative tape rings or even decals. Eliminate the nose-body joint by using some manner of rearward-ejecting recovery device (this is difficult and may add enough weight to offset any drag reduction produced by eliminating the joint).

Of course, this means that the first time you ding the model in any way - goodbye reduced drag! But you can gain significant performance improvement by filling, sanding, painting, compounding, rubbing, waxing, and polishing your altitude model.

In the future, we'll explore the fascinating "whys" of some of these points.

 

 

Posted April 1, 2017

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