Winged Shadow Systems has developed a solid state electronic altimeter that plugs into a spare receiver channel
for power, and provides altitude readings between 50 feet and 7,000 feet above ground level. My How High™
is version 1 that was sold back in the 2006 - 2007 realm, so that is the one I will be describing here. There
is a version 2 available now with a couple additional functions, like storing the last altitude reading even after
power has been removed.
Here is a link to the user's manual that
comes with it. See a video with me demonstrating the
How High's use in my Aquila Spirit glider.
heart of the system is the SM5420 pressure sensor, by Silicon Microstructures. It is a micromachined structure
molded in an 8-pin SOIC plastic package. Here is the
the manufacturer, "The SM5420C is a small outline SO-8 packaged pressure sensor. The sensor uses SMI’s SM5108C
micromachined, piezoresistive pressure sensing chip that has been optimized to provide the highest possible accuracy
for a package of this size. This performance is achieved through careful resistor placement and mechanical configuration
along with advanced MEMS processing."
SM5420 is fundamentally a resistive bridge structure similar to the familiar Whetstone Bridge, as shown to the
left. So, in order for the How High™ to measure altitude, it must obtain and store
a reference value when the device is first powered on. Then, an analog-to-digital converter feeds a custom programmed
IC to store the highest level recorded and display its content using a series of light pulses from an LED. A stable
voltage reference source helps ensure accuracy.
Looking at the circuit assembly to the left, the SM5420 package is in the upper right corner. Interestingly,
it has a U-shaped piece of magnet wire laying on top of the device and soldered to the lead frame protrusions
from the end of the molded plastic package. My guess is that it either helps protect the circuitry from ESD discharges,
or it somehow helps prevent an electric field from accumulating around the micromachined structure and disturbing
the sensitivity of the measurements.
Surface mount packages are notoriously cryptically marked (due to not much room), so I have to guess at some
of the parts. In the lower right corner is a 5-pin SOT that is likely the voltage reference.
the upper left corner of the PCA (printed circuit assembly) is a PIC12F683 8-bit microcontroller by Microchip
Technologies. Here is the
datasheet. Since I do not see anything resembling a crystal, I assume a resistor + capacitor is used for the
clock generation. The datasheet allows for such a scheme (see page 23). The PIC12F683 also contains an analog-to-digital
converter (ADC) and voltage comparator, but there is a separate, more precise IC used for that - the Linear Technology
LTC2480. The designer(s) at Winged Shadow Systems burns a custom program into the PIC12F683 that performs all
the nifty steps necessary to determine the maximum altitude and to report the number to you, and even detects
the wagging of your finer in front of the LED to activate the report mode. A diode's transconductance is affected
by visible light impinging on its surface, so it is possible to use it as a light level detector when housed in
a transparent package, so it acts both as an LED for reporting, and as a detector for initiating the report (very
clever idea, I might add).
The Linear Technology LTC2480 (in the center of the PCA) is a 16-Bit ΔΣ analog-to-digital converter (ADC) in
a 10-pin MSOP package (LBJY is the identifying marking on the package). Here is the
datasheet. The printed circuit board
traces run from the SM5420 to Pin 4 and Pin 5, which are the Vin ports. The 4-wire SPI interface connects to the
I will not even attempt to guess at the details of programming because it is not important. The important thing
is that the designer(s) at Wing Shadow Systems are to be commended for such a ingenious approach to this great
little altimeter. Who would have imagined such a precise device even a decade ago, before micromachining of silicon
substrates was able to be accomplished in productions quantities? They now also have a slick little air speed
indicator, but I do not have one of those. If somebody wants to send me one (working or not), I'll be glad to
do a reverse engineering report on it, too.